Failed Defrost Control Board
The board that times defrost cycles and monitors coil temperature has failed. No defrost commands ever issued, so ice accumulates indefinitely. Common after 7-10 years.
Visual inspection of defrost board (in outdoor unit). Burn marks, swollen capacitors, loose connections. Manual defrost button (if present) doesn't initiate cycle.
Replace defrost control board. Match manufacturer part number. $80-200 part. Most are accessible from outdoor unit's electrical panel.
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