Failed Defrost Control Board
The defrost board initiates regular defrost cycles based on time and temperature. When it fails, the unit doesn't defrost on schedule and ice accumulates.
Set thermostat to EMERGENCY HEAT and wait 2-4 hours for natural thaw. Then resume normal HEAT and observe — does a defrost cycle ever initiate? (Outdoor fan stops, you may hear refrigerant flow changes.) No defrost cycle in 90+ minutes = board failure.
Replace defrost board. Match manufacturer part number. $80-200 part. Most are accessible from the outdoor unit's electrical panel.
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