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OEM Carrier Flame Sensor Rod for PG96VAT60100CDAA Gas Furnace
Carrier

OEM Carrier Flame Sensor Rod for PG96VAT60100CDAA Gas Furnace

SKU: CARRIE-PG96VAT60100CDAA-FLAME_SENSOR-LH680534 Brand: Carrier
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Texas CMBL #19328542014
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OEM Carrier Flame Sensor Rod for PG96VAT60100CDAA Gas Furnace

The flame sensor (flame-rectification rod) is the slender metal rod that sits directly in the burner flame of your Carrier PG96 gas furnace. Once the hot surface igniter lights the burners, the control board sends a small microamp current through the flame, and this rod is what 'proves' the burners are actually burning. When the rod becomes oxidized, sooted, or cracked, the textbook symptom is a furnace that ignites for a few seconds and then shuts the gas back off — repeatedly — because the board can't read a reliable flame signal. After several failed attempts the furnace hard-locks, giving you no heat and frequently a cold-air blow from the vents. Specs: this is a single-rod flame sensor, not an igniter — it never glows. It generates a flame-rectification signal usually in the 1–6 microamp range; once it drops below about 0.5–1.0 µA the board calls flame loss. The rod uses a heat-resistant stainless/Kanthal alloy on a ceramic insulator, with a specific length, bend, and bracket so it lands in the hottest zone of the flame. Why OEM matters: the correct sensor has the proper rod length, alloy, and bracket so it reads a clean, strong microamp signal. Generic rods that are too short or made from thinner metal sit at the cool flame edge, read low, and reproduce the same intermittent lockouts you're trying to eliminate. Installation difficulty: 1 of 5. Tools: a 1/4-inch nut driver and fine emery cloth. SAFETY: turn off the gas and cut power at the furnace switch before reaching into the burner box. Handle the new rod by its bracket only — don't touch the metal with bare fingers and never sand a new OEM sensor. Ships same business day from our stocked warehouse on orders placed before 3 PM CST. Backed by a 1-year OEM warranty and 30-day hassle-free returns on uninstalled parts.

Compatibility

This part is compatible with Carrier model PG96VAT60100CDAA. Always verify the part number against your unit's data plate before ordering.

Why Choose OEM?

OEM parts are manufactured to the exact factory specifications for your unit. Generic aftermarket alternatives may fit physically but often use lower-rated components that reduce equipment life and void manufacturer warranties. When the cost difference between OEM and generic is $10-30, the OEM part is always the smarter investment on a system worth $5,000-$15,000.

Shipping & Returns

Same-day shipping on orders before 3 PM CST. Standard delivery 2-5 business days, express options available at checkout. 30-day hassle-free returns on uninstalled parts — free return shipping included. 1-year OEM factory warranty coverage.

Shipping Information

  • Orders placed before 3PM CST ship same business day
  • Standard delivery: 2-5 business days
  • Express shipping available at checkout
  • Free shipping on orders over $99
  • Tracking number emailed upon shipment

Return Policy

  • 30-day returns on unused parts in original packaging
  • Electrical parts (capacitors, contactors, control boards) are final sale once installed
  • Email info@nationalhvacparts.com to initiate a return
  • Refunds processed within 5-7 business days

Frequently Asked Questions

Does this Flame Sensor fit my Carrier PG96VAT60100CDAA Gas Furnace?
Yes. This is the factory-specified OEM flame sensor for the Carrier PG96VAT60100CDAA Gas Furnace. It is a direct drop-in replacement that fits without modification. Always verify the model number on your equipment nameplate before ordering.
How do I replace the flame sensor on my Carrier PG96VAT60100CDAA Gas Furnace?
Difficulty: Easy (10–15 min)
Step 1: Turn off power/gas. Step 2: Open furnace panel. Step 3: Locate flame sensor rod near burners. Step 4: Remove single mounting screw. Step 5: Clean rod with 400-grit sandpaper until shiny (or replace). Step 6: Reinstall and tighten. Most common furnace repair — saves $150–$300 vs technician.
My furnace lights then shuts off after a few seconds. Why?
Furnace lights then shuts off after 3–10 seconds = dirty flame sensor in 90% of cases. The sensor can’t detect flame through oxidation buildup. Fix: clean with 400-grit sandpaper (free, 15 min). If cleaning doesn’t work, replace the sensor.
Is this flame sensor compatible with Bryant or Payne too?
Many Carrier parts are cross-compatible with Bryant and Payne since all three brands are manufactured by Carrier Global Corporation. The same physical part is often used across brand labels with different model numbers. To verify: check your Bryant or Payne equipment service manual for cross-compatible part numbers, or email info@nationalhvacparts.com with your model number.
Should I use OEM or aftermarket for my Carrier flame sensor?
OEM recommended for reliability and warranty compatibility. OEM parts match exact factory specifications for proper fit, performance, and safety. While aftermarket alternatives cost less upfront, the risk of improper fit and reduced lifespan usually makes OEM the better value long-term.
How fast does National HVAC Parts ship?
Orders placed before 3:00 PM CST ship the same business day. Standard delivery is 2–5 business days anywhere in the continental United States. Express shipping available at checkout. We ship from Houston, TX to all 50 states. 30-day return policy on all parts.
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