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The flame sensor is your Carrier PG95SAS60080CAAA furnace's safety watchdog. Once the burners light, this slender metal rod sits directly in the flame and produces a tiny microamp current through flame rectification, confirming to the control board that gas is truly burning. As the rod accumulates oxidation or carbon, that signal degrades. The hallmark symptom is short-cycling: the furnace ignites, burns for three to seven seconds, then snaps the gas valve closed. After three failed attempts the board enters hard lockout and delivers no heat — usually noticed as cold air blowing from the vents on the coldest mornings. Specs: this is a single-rod rectification sensor using a Kanthal/stainless flame rod rated for sustained high-temperature service. A healthy sensor produces about 1–6 microamps of flame current at the board; readings below roughly 0.7 µA typically trip lockout. The ceramic insulator and mounting bracket mirror Carrier's factory spacing so the rod sits in the proper zone of the flame. OEM matters here because rod geometry and insulator quality are decisive. Generic sensors frequently use a thinner rod or a cheaper insulator that fractures under repeated heat, producing intermittent flame-loss faults that are extremely hard to chase down. Correct OEM rod placement delivers a strong, stable signal the board will accept. Install difficulty: 2 of 5. Tools: 1/4" nut driver, fine emery cloth or a Scotch-Brite pad, and a multimeter set to DC microamps to verify the reading. #1 safety warning: shut off the gas supply and kill power at the furnace switch or breaker before removing the burner-compartment panel. Ships same business day from our stocked warehouse on orders placed before 3 PM CST. Backed by a 1-year OEM warranty and 30-day hassle-free returns on uninstalled parts.
This part is compatible with Carrier model PG95SAS60080CAAA. Always verify the part number against your unit's data plate before ordering.
OEM parts are manufactured to the exact factory specifications for your unit. Generic aftermarket alternatives may fit physically but often use lower-rated components that reduce equipment life and void manufacturer warranties. When the cost difference between OEM and generic is $10-30, the OEM part is always the smarter investment on a system worth $5,000-$15,000.
Same-day shipping on orders before 3 PM CST. Standard delivery 2-5 business days, express options available at checkout. 30-day hassle-free returns on uninstalled parts — free return shipping included. 1-year OEM factory warranty coverage.