PPE is the last resort in the hierarchy of hazard controls - used when other methods cannot adequately reduce exposure. The hierarchy from most to least preferred:
OSHA requires employers to conduct a hazard assessment, select appropriate PPE, and provide it at no cost to workers. Workers must be trained on PPE selection, proper use, care, limitations, and when to replace it.
| PPE Type | When Required in HVAC | Standard |
|---|---|---|
| Safety glasses (ANSI Z87.1) | All field work - minimum eye protection | 29 CFR 1910.133 |
| Chemical splash goggles | Working with liquid refrigerant, acid cleaners, solvents | 29 CFR 1910.133 |
| Face shield | Grinding, cutting, working with corrosives (wear glasses underneath) | 29 CFR 1910.133 |
| Hard hat (ANSI Z89.1) | Commercial job sites with overhead hazards | 29 CFR 1926.100 |
| Insulated gloves (voltage rated) | Electrical diagnostic work near energized conductors | 29 CFR 1910.137 |
| Chemical-resistant gloves | Refrigerant handling (prevents freeze burns), coil cleaners, solvents | 29 CFR 1910.138 |
| Safety-toe footwear (ASTM F2413) | All field work - protects against falling objects and compression | 29 CFR 1910.136 |
| Hearing protection (>85 dB TWA) | Loud equipment operation, near compressors, drilling | 29 CFR 1910.95 |
| Respirator | Coil cleaning, fiberglass insulation, mold remediation, soldering | 29 CFR 1910.134 |
Eye injuries are one of the most preventable workplace injuries. Choose protection appropriate to the hazard:
Before using a tight-fitting respirator, workers must:
| Respirator Type | Protection Level | HVAC Application |
|---|---|---|
| N95 filtering facepiece | Filters 95% of airborne particles | Fiberglass insulation, dust, mold spores during remediation |
| Half-face with OV cartridges | Organic vapor + particulate | Solvent cleaning, coil cleaners in confined spaces |
| Full-face respirator | Eye + respiratory protection | Acid coil cleaning, high chemical concentration work |
| SCBA | Full atmospheric protection | IDLH atmospheres - oxygen deficient or high toxin areas |
N95 particulate respirators do NOT protect against refrigerant vapors - refrigerant molecules pass through particulate filters. Work with refrigerants in well-ventilated areas. If refrigerant concentration is high (visible mist, strong smell), vacate the area and ventilate before re-entering.