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HVAC Diagnostic Guide HIGH URGENCY

Furnace Not Igniting

Furnace runs through its startup sequence but burners never light.

Quick Check Before You Call a Pro

  1. Check the LED blink code through the inspection window — it identifies the failure
  2. Verify gas is on (other gas appliances should work)
  3. Listen for the inducer fan running (should hear it at startup)
  4. Listen for the gas valve clicking open (a faint click 5-10 seconds before ignition)

01 · Most Likely Causes (Ranked)

35%

Failed Hot Surface Ignitor

What's happening

Most common ignition failure on modern furnaces. The HSI cracks or burns out after 5-10 years of use. Without ignitor heat, the gas valve opens but no flame.

How to check

Power on and call for heat. Within 15-30 seconds the ignitor should glow bright orange-red. If you see no glow but hear the gas valve open (and possibly smell unburned gas), the ignitor has failed.

How to fix

Replace with matching ignitor — silicon nitride lasts longer than silicon carbide. Handle by the ceramic base only. Most are 1-2 screws to remove. $25-60 part.

Shop Ignitors
15%

Failed Pressure Switch

What's happening

The pressure switch verifies the inducer fan is creating proper draft before allowing ignition. If the switch is bad, or sees inadequate pressure, ignition never starts. Common failure on high-efficiency furnaces.

How to check

LED blink code typically shows pressure switch fault (varies by manufacturer). Inducer fan runs, but ignitor never glows. Could also be a clogged inducer vent pipe.

How to fix

First clear the venting (check for bird nests, debris, ice, condensate). If venting is clear and inducer runs but switch never closes, replace the pressure switch ($30-80 part).

Shop Pressure Switches
12%

Failed Gas Valve

What's happening

The electronic gas valve has failed and won't open even when commanded. You'll see ignitor glow but no flame. No gas smell during the ignition attempt.

How to check

Multimeter test — 24V should appear across the gas valve terminals at the moment ignition is called. If voltage is present but valve doesn't open, the valve has failed mechanically.

How to fix

Gas valve replacement. Technically gas-line work — licensed tech recommended. $80-200 part. Make sure replacement matches type (single-stage, two-stage, modulating).

Shop Gas Valves
10%

Inducer Motor Failure

What's happening

The inducer (draft fan) creates negative pressure to draw combustion gases through the heat exchanger. If it doesn't run or runs weakly, the pressure switch never closes and ignition is blocked.

How to check

Listen at startup for the inducer fan. Should hear it spin up within 5-10 seconds. No sound = failed motor or wiring. Weak sound = motor failing.

How to fix

Replace inducer assembly. $150-300 part, moderate difficulty (requires removing the panel and disconnecting venting).

Shop Inducer Motors
10%

Dirty Flame Sensor (False Negative)

What's happening

After 3 failed ignition attempts (because the dirty flame sensor doesn't detect flame), the control board locks out. The furnace won't try again until reset.

How to check

If the furnace ignited briefly then shut off, then no attempts after, lockout is likely. Power-cycle the furnace (off 30 seconds, on) to clear lockout.

How to fix

Clean flame sensor with fine sandpaper. Power-cycle to clear lockout. Watch first ignition cycle to confirm flame holds.

Shop Flame Sensors
8%

Control Board Failure

What's happening

The furnace's circuit board has failed. May show no LED, intermittent operation, or random fault codes that don't match symptoms.

How to check

Visual inspection: burn marks on the board, swollen capacitors, loose connections. Erratic blink codes that don't match documented faults. Common after lightning strikes or power surges.

How to fix

Replace control board. Match by manufacturer part number — generic boards rarely work. $150-400 part.

Shop Control Boards
5%

Gas Supply Issue

What's happening

Manual gas shutoff valve closed at the furnace, or gas pressure too low to support ignition.

How to check

Find the manual valve on the gas line at the furnace. Handle parallel to pipe = open. Other gas appliances working confirms house gas is fine — issue is local to the furnace.

How to fix

Open the valve. If still no ignition and you smell gas, contact your gas utility immediately.

5%

Locked-Out Control Board

What's happening

After multiple failed ignition attempts, the control board enters lockout mode for safety. Won't try ignition again until reset.

How to check

If furnace had been trying then went silent with no further attempts, lockout is likely. Some boards show a specific lockout code.

How to fix

Power-cycle the furnace at the breaker for 60 seconds. Then troubleshoot the underlying cause (cleaning flame sensor, replacing ignitor, etc.) before next ignition attempt.

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02 · Frequently Asked Questions

How do I read my furnace blink code?
Locate the LED on the control board through the inspection window. Count blinks in groups: 3 fast blinks then pause, repeated = code 3. Look up code in the manual or on the panel sticker — manufacturers vary. Common codes: pressure switch (3-blink), ignition failure (4-blink), flame sensor (5-blink).
Why does my furnace click but not light?
Clicks are usually the gas valve trying to open. If you hear clicks but see no flame, three likely causes: (1) ignitor failed and isn't hot enough to ignite gas, (2) gas valve clicking but mechanically stuck closed, (3) no gas pressure at the valve.
Can I replace my furnace ignitor myself?
Yes, with caution. Turn off both power AND gas. Most ignitors are held by 1-2 screws and have a 2-pin electrical connector. Handle the replacement by its ceramic base only (skin oils shorten life). Total job: 15 minutes.
Why does my furnace try to start 3 times then give up?
This is the control board's safety lockout. After 3 failed ignition attempts, it locks out to prevent gas buildup. Common causes: failed ignitor, dirty flame sensor, or pressure switch issue. Diagnose the underlying cause before resetting the lockout.

03 ·Related Symptoms

⚠ Safety notice: This guide is for informational purposes only. HVAC systems involve high-voltage electricity, refrigerants under pressure, and natural gas — all of which can cause serious injury, death, or property damage. Refrigerant handling requires EPA Section 608 certification by federal law. When in doubt, contact a licensed HVAC professional.
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Mike Rivera
HVAC Parts Specialist — Online